Lead I&C Commissioning Engineer
Acwa · Eastern, Saudi Arabia
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The role works closely with the Lead DCS Commissioning Engineer, who has primary responsibility for oversight of the Distributed Control System (DCS), including system architecture, software configuration, networking, and overall control system functionality.The Lead I&C Commissioning Engineer provides technical leadership, identifies commissioning risks, monitors EPC performance, witnesses critical commissioning activities, and supports the successful achievement of project milestones through to Commercial Operation Date (COD).Key ResponsibilitiesCommissioning OversightProvide technical oversight of the EPC Contractor’s Instrumentation & Control commissioning activities.Monitor commissioning progress to ensure compliance with approved procedures, project schedule, and contractual requirements.Verify commissioning activities are carried out in accordance with the Owner’s Technical Specifications (OTS), EPC Contract, OEM recommendations, and applicable international standards.Witness critical commissioning activities and provide technical recommendations for Owner acceptance.Identify technical risks and recommend mitigation measures to the Commissioning Manager.Monitor EPC Contractor performance and raise concerns regarding quality, safety, schedule, or technical compliance.Engineering & Documentation ReviewReview and provide technical comments on the EPC Contractor’s:Commissioning ProceduresMethod StatementsCommissioning SchedulesFunctional Test ProceduresLoop Check ProceduresCause & Effect Test ProceduresStartup ProceduresSAT DocumentationTurnover PackagesCommissioning ReportsRed-Line DrawingsAs-Built Documentation.Ensure all documentation complies with project requirements before commissioning activities commence.Field InstrumentationProvide technical oversight of commissioning activities related to:Pressure InstrumentsTemperature InstrumentsFlow InstrumentsLevel InstrumentsAnalytical InstrumentsSmart Field DevicesControl ValvesMotor Operated Valves (MOVs)On-Off ValvesInstrument Air SystemsSampling SystemsInstrument CalibrationInstrument ReinstatementLoop CheckingField VerificationEnsure commissioning activities are completed in accordance with approved procedures and project specifications.Package Control SystemsOversee commissioning of package-mounted PLC and local control systems, including but not limited to:Water Treatment PlantFuel Gas SystemAir CompressorsFire Protection SystemsHVAC SystemsChemical Dosing SystemsDiesel Generator ControlsAuxiliary Boilers (where applicable)Balance of Plant PackagesVerify successful integration between package control systems and the plant DCS.Functional TestingWitness and monitor:Loop ChecksFunctional TestingInterlock TestingPermissive TestingCause & Effect TestingSequence TestingValve Stroke TestingInstrument Functional TestingPackage Interface TestingIntegrated System TestingCoordinate closely with the Lead DCS Commissioning Engineer during integrated testing activities.Safety Instrumented Systems (SIS) & Fire & Gas (F&G)Provide technical oversight of:SIS Field DevicesFire & Gas Detection DevicesFunctional TestingProof TestingInterface TestingFinal Acceptance TestingEnsure compliance with Functional Safety requirements and project specifications.Mechanical Completion & System TurnoverParticipate in Mechanical Completion inspections.Support Ready for Commissioning (RFC) verification.Participate in system walkdowns.Monitor I&C punch list close-out.Review turnover dossiers.Support System Completion (ECC/TOP) activities.Verify system readiness for Owner acceptance.Startup & Performance TestingMonitor and witness EPC Contractor activities during:Cold CommissioningHot CommissioningFirst EnergizationFirst FireFirst SynchronizationLoad Rejection TestsReliability RunPerformance TestingCommercial Operation ReadinessProvide technical recommendations to the Commissioning Manager regarding system readiness and acceptance.Interface ManagementCoordinate closely with:Lead DCS Commissioning EngineerLead Electrical Commissioning EngineerLead Mechanical Commissioning EngineerConstruction TeamEngineering TeamQuality TeamHSE TeamPlanning & Controls ManagerSystem Completion (ECC/TOP) TeamEPC ContractorOEM RepresentativesOwner’s EngineerLOTO Coordinator.Ensure effective coordination across all commissioning disciplines.ReportingMonitor commissioning progress against the approved schedule.Identify technical issues affecting commissioning progress.Report commissioning risks and recommend mitigation measures.Review of EPC commissioning reports.Prepare Owner observations and recommendations.Support weekly and monthly commissioning progress reporting.Health, Safety & QualityPromote a Zero Harm safety culture.Ensure compliance with project HSE requirements.Verify commissioning activities are conducted under approved Permit-to-Work (PTW) and Lock Out/Tag Out (LOTO) procedures.Ensure compliance with project Quality Management requirements.Promote safe commissioning practices throughout all project phases.QualificationsBachelor’s Degree in Instrumentation Engineering, Control Engineering, Electrical Engineering, Electronics Engineering, or an equivalent engineering discipline from a recognized university.Professional Engineer (PE), Chartered Engineer (CEng), or equivalent professional registration is desirable.Certification or formal training in Functional Safety (IEC 61511), ISA, or equivalent is considered an advantage.Excellent written and verbal communication skills in English.ExperienceMinimum 12 years of direct Instrumentation & Control commissioning experience in utility-scale Combined Cycle Gas Turbine (CCGT) power plants.Minimum 5 years of experience as a Lead I&C Commissioning Engineer or in a comparable senior commissioning leadership role.Proven experience in commissioning at least two utility-scale Combined Cycle Power Plants, including one project with an installed capacity of 1,900 MW or greater.Demonstrated experience across the full commissioning lifecycle, including:Construction SupportMechanical CompletionPre-CommissioningCommissioningFirst FireFirst SynchronizationReliability RunPerformance TestingCommercial Operation (COD)Previous experience representing the Owner, Owner’s Engineer, or EPC Contractor on major power generation projects.Demonstrated experience in overseeing EPC Contractor commissioning activities and coordinating with OEMs and package vendors.Strong experience with System Completion processes, including Mechanical Completion, Ready for Commissioning (RFC), ECC/TOP, Turnover, and Handover.Technical CompetenciesDemonstrated experience with:Field InstrumentationInstrument CalibrationLoop CheckingSmart InstrumentsControl ValvesMotor Operated Valves (MOVs)Instrument Air SystemsPackage PLC SystemsSafety Instrumented Systems (SIS)Fire & Gas Systems (F&G)Turbine Package InterfacesHRSG InstrumentationBalance of Plant InstrumentationCommunication Protocols (Modbus, Profibus, Foundation Fieldbus, HART, Ethernet/IP or equivalent)Functional TestingCause & Effect VerificationInterlock TestingSystem Integration TestingCommissioning DocumentationSystem Turnover and HandoverKnowledgeSound knowledge of:Combined Cycle Power Plant systems and operationCommissioning management principlesEPC Contract ExecutionOwner’s Technical Specifications (OTS)OEM commissioning requirementsIEC StandardsISA StandardsIEEE Standards (as applicable)Functional Safety (IEC 61511)Quality Management Systems (ISO 9001)HSE Management SystemsPermit-to-Work (PTW)Lock Out/Tag Out (LOTO)Key CompetenciesTechnical LeadershipCommissioning ManagementPlanning and OrganizingAnalytical ThinkingProblem SolvingDecision MakingCommunication and Presentation SkillsStakeholder ManagementTeamwork and CollaborationNegotiation and Conflict ResolutionAttention to DetailSafety LeadershipQuality FocusResults OrientationKey Performance Indicators (KPIs)Zero Lost Time Incidents (LTI) are attributable to I&C commissioning activities.I&C commissioning activities completed in accordance with the approved project schedule.Successful completion of all loop checks, functional tests, and integrated system tests.Timely closure of I&C punch list items.Successful completion of startup, synchronization, reliability run, and performance testing milestones.Timely completion of System Completion (ECC/TOP) and Owner handover activities.Effective oversight of EPC Contractor commissioning performance.Timely identification and mitigation of commissioning risks.High-quality commissioning documentation and turnover packages.Positive collaboration with internal stakeholders, EPC Contractor, OEMs, and Owner’s Engineer.