Manager – In-Process Quality Control (IPQC) | Battery Pack Manufacturing

Manager – In-Process Quality Control (IPQC) | Battery Pack ManufacturingPosition SummaryThe Manager - IPQC will be responsible for leading and strengthening the In-Process Quality Control function across battery pack manufacturing operations. The role focuses on ensuring adherence to defined quality standards, process controls, and customer requirements throughout the manufacturing lifecycle. The incumbent will drive defect prevention, process capability improvement, quality gate effectiveness, root cause analysis, and continuous improvement initiatives to achieve world-class quality performance.The position requires strong expertise in battery pack assembly processes, automotive quality systems, statistical process control, problem-solving methodologies, and team leadership.Key ResponsibilitiesIn-Process Quality ManagementLead and manage IPQC activities in battery pack manufacturing processes.Ensure compliance with Control Plans, PFMEA, SOPs, Work Instructions, and quality standards.Develop, implement, and sustain robust in-process inspection systems.Establish quality checkpoints and quality gates to prevent defect escape.Drive a proactive quality culture focused on defect prevention rather than detection.Process Quality AssuranceMonitor and control quality across critical manufacturing processes including:Cell Sorting, Module assly ,Laser welding, Battery testing and End of lineProblem Solving & Continuous ImprovementLead structured problem-solving activities using industry-standard methodologies.NCR MoniteringDrive continuous improvement projects focused on:FPY (First Pass Yield)Internal PPM ReductionProcess Capability Improvement (Cp/Cpk)Statistical Process Control & Quality SystemsImplement and sustain SPC across critical processes.Monitor process capability and control plans.Conduct trend analysis and early-warning identification.Drive MSA, GR&R, and measurement system improvements.Ensure compliance with IATF 16949 and customer-specific requirements.Team Leadership & DevelopmentLead a team of IPQC Engineers, Quality Engineers, Shift Engineers, and Quality Inspectors.Establish competency frameworks, training plans, and skill matrices.Work on Quality circle & KiazenKey Performance Indicators (KPIs)First Pass Yield (FPY)Defect Per Station (DPS)Internal PPMRework and Rejection ReductionProcess Capability (Cp/Cpk)Audit Compliance ScoreOn-Time CAPA ClosureCustomer Complaint ReductionField Failure ReductionCost of Poor Quality (COPQ)Training ComplianceSafety and Process Discipline ComplianceEducationBachelor's Degree in Electrical Or Electronics,ExperienceMin 15 years of Experience required in Battery, electrical or electronics industryStrong experience in battery pack manufacturing and assembly processes preferred.Minimum 5 years of experience leading Process Quality/IPQC functionsAbout us, At SUN Mobility, we're shaping the future of mobility through technology, innovation and sustainable energy solutions. With a strong focus on R&D, we're making transportation cleaner and more accessible across India and beyond.With 2,000+ battery-swapping stations, 125,000+ electric vehicles powered and 475+ IP filings, we're helping advance the transition to electric mobility by building solutions that make EV adoption more practical and scalable.Our impact is driven by people who bring diverse perspectives, collaborate across disciplines and turn ideas into solutions for a more sustainable future.Want to be part of the change? Join us to co-create the #FutureOfMobility!"We are an Equal Employment Opportunity employer .We strive to ensure fair and inclusive employment practices, with recruitment and employment decisions based on qualifications, experience, job requirements, and business needs, without any discrimination based on gender, race, religion, caste, disability, age, sexual orientation, gender identity, or any other characteristic protected by applicable law."