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Process Maintenance Manager

Terumo Blood and Cell Technologies · Long Thành, Dong Nai, Vietnam

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Job Summary:The Process Maintenance Manager is responsible for leading all maintenance activities to ensure the Safe, Quality, Reliable and Continuous Improvement of production equipments and manufacturing processes. This role develops and drive the Total Productive Maintenance (TPM) program across the manufacturing by partnering closely with Production, Engineering, Quality and EHS teams to eliminate scraps, improve Overall Equipment Effectiveness (OEE).Lead a Process Maintenance (PM) department. Manage department cost center and control maintenance budget effectively.Build a mindset of discipline, integrity – Drive a culture of equipment ownership to the PM teamEssential Duties:1 - Maintenance Strategy & Asset ManagementOversee and manage daily operations of PM department to ensure comply with Safety – Quality – ProcessesEstablish maintenance standards, procedures and work instructions with best practicesDevelop predictive and condition-based maintenance with tracking records and data analysisDrive TPM pillars – Facilitate TPM assessments, audits and maturity evaluationsGovern equipment lifecycle, utilize repairable parts, spare parts inventory accuracy, forecast to ensure no lack off critical spare part and obsolete parts were upgraded.Manage Computerized Maintenance Management Systems (CMMS) and maintenance records2 - Equipment Reliability & Performance ImprovementEstablish and manage KPIs hierarchy level from department through individualsLead Root Cause Analysis (RCA) of production losses, breakdowns, defects and minor stoppagesFocus improvement on productivity, equipment availability, reliability, and maintainability.Establish visual management systems and performance dashboard.3 - Leadership & DevelopmentBuild the team’s culture with Care – Integrity – Disciplinary and RespectCoach and develop PM supervisors, engineers, techniciansAssign PM resources effectively across shifts and areasBuild competency development plans and conduct performance evaluations.Foster a high-performance culture focused on accountability and teamwork.Ensure compliance with all safety regulations and company policies.Lean manufacturing mindset4 - Budget & Cost ControlEstablish and maintain annual PM budgets effectivelyControl maintenance operating expenses and spare parts inventory.Optimize maintenance costs without compromising reliability and safety.Foster and encourage Cost saving activities continuously Qualifications:1 - Education Minimum Bachelor's Degree in:Mechanical EngineeringElectrical EngineeringMechatronics EngineeringChemical EngineeringIndustrial EngineeringManufacturing EngineeringRelated Engineering Professionals2 - Experience10+ years of experience in maintenance, engineering, manufacturing environment5+ years in a managerial or leadership rolesProven experience in OEE achievements and sustainabilityStrong leading TPM implementation in a manufacturing.Thorough in Lean Manufacturing and Operational Excellence programs.3 - Technical CompetenciesProficient in best maintenance practices, TPM Lean manufacturingEquipment Performance Monitoring SystemsPower BI and Manufacturing Analytics ToolsIntensive knowledge of engineering drawing and concepts, including electrical, pneumatic, hydraulic, mechanical, robotic, automatic and control systems 4 - Leadership CompetenciesIntegrity & Discipline mindsetStrategic ThinkingTechnical LeadershipInfluencing and EngagementInterpersonal skills in multicultural Cross-Functional CollaborationCoaching and Talent DevelopmentData-Driven Decision MakingProblem Solving & InnovationChange ManagementProject ManagementContinuous Improvement mindsetExcellent communication, leadership and management skills Knowledge of ISO14001, ISO45000, ISO13485 standards. Excellent written, verbal and presentation skills