Senior Plant Manager | Masterbatch
Consultify Business Consultancy ยท Beni Suef, Bani Suwayf, Egypt
Apply & track with Apply Edge๐ช๐โ๐ฅ๐ ๐๐๐ฅ๐๐ก๐ | ๐ฃ๐๐๐ก๐ง ๐ ๐๐ก๐๐๐๐ฅ โ ๐ ๐๐ฆ๐ง๐๐ฅ๐๐๐ง๐๐๐ ๐๐ผ๐ฐ๐ฎ๐๐ถ๐ผ๐ป: ๐๐ฒ๐ป๐ถ ๐ฆ๐๐ฒ๐ณ, ๐๐ด๐๐ฝ๐๐๐ผ๐ป๐๐๐น๐๐ถ๐ณ๐ ๐๐๐๐ถ๐ป๐ฒ๐๐ ๐๐ผ๐ป๐๐๐น๐๐ฎ๐ป๐ฐ๐ is hiring on behalf of a ๐น๐ฒ๐ฎ๐ฑ๐ถ๐ป๐ด ๐ฐ๐ผ๐บ๐ฝ๐ฎ๐ป๐ ๐ถ๐ป ๐๐ต๐ฒ ๐๐ต๐ฒ๐บ๐ถ๐ฐ๐ฎ๐น๐ & ๐ ๐ถ๐ป๐ถ๐ป๐ด ๐ถ๐ป๐ฑ๐๐๐๐ฟ๐ for a senior ๐ฃ๐น๐ฎ๐ป๐ ๐ ๐ฎ๐ป๐ฎ๐ด๐ฒ๐ฟ โ ๐ ๐ฎ๐๐๐ฒ๐ฟ๐ฏ๐ฎ๐๐ฐ๐ต to lead the operations of a ๐ป๐ฒ๐๐น๐ ๐ฒ๐๐๐ฎ๐ฏ๐น๐ถ๐๐ต๐ฒ๐ฑ ๐ ๐ฎ๐๐๐ฒ๐ฟ๐ฏ๐ฎ๐๐ฐ๐ต ๐บ๐ฎ๐ป๐๐ณ๐ฎ๐ฐ๐๐๐ฟ๐ถ๐ป๐ด ๐ฝ๐น๐ฎ๐ป๐ in Beni Suef.This is a ๐๐ฒ๐ป๐ถ๐ผ๐ฟ ๐ฝ๐น๐ฎ๐ป๐ ๐น๐ฒ๐ฎ๐ฑ๐ฒ๐ฟ๐๐ต๐ถ๐ฝ ๐ฟ๐ผ๐น๐ฒ for an experienced manufacturing professional who can successfully lead the ๐ฝ๐น๐ฎ๐ป๐ ๐๐๐ฎ๐ฟ๐-๐๐ฝ ๐ฎ๐ป๐ฑ ๐ฟ๐ฎ๐บ๐ฝ-๐๐ฝ, establish operational excellence, build a high-performing team, and ensure sustainable performance across production, quality, maintenance, HSE, and cost management.๐๐๐ฌ ๐ฅ๐๐ฆ๐ฃ๐ข๐ก๐ฆ๐๐๐๐๐๐ง๐๐๐ฆ๐ญ. ๐ฃ๐๐๐ก๐ง ๐ข๐ฃ๐๐ฅ๐๐ง๐๐ข๐ก๐ฆ & ๐ฆ๐ง๐๐ฅ๐ง-๐จ๐ฃ
- Lead the overall operation and ๐ฟ๐ฎ๐บ๐ฝ-๐๐ฝ ๐ผ๐ณ ๐๐ต๐ฒ ๐ป๐ฒ๐ ๐ ๐ฎ๐๐๐ฒ๐ฟ๐ฏ๐ฎ๐๐ฐ๐ต ๐บ๐ฎ๐ป๐๐ณ๐ฎ๐ฐ๐๐๐ฟ๐ถ๐ป๐ด ๐ฝ๐น๐ฎ๐ป๐.
- Establish the plantโs operational structure, processes, procedures, and operating standards.
- Ensure the plant is fully prepared for ๐๐ฎ๐ณ๐ฒ, ๐ฒ๐ณ๐ณ๐ถ๐ฐ๐ถ๐ฒ๐ป๐, ๐ฎ๐ป๐ฑ ๐๐๐๐๐ฎ๐ถ๐ป๐ฎ๐ฏ๐น๐ฒ ๐ฝ๐ฟ๐ผ๐ฑ๐๐ฐ๐๐ถ๐ผ๐ป.
- Develop production plans, operating schedules, and resource requirements.
- Drive continuous improvement in plant ๐ฝ๐ฟ๐ผ๐ฑ๐๐ฐ๐๐ถ๐๐ถ๐๐, ๐ฒ๐ณ๐ณ๐ถ๐ฐ๐ถ๐ฒ๐ป๐ฐ๐, ๐ฎ๐ป๐ฑ ๐๐๐ถ๐น๐ถ๐๐ฎ๐๐ถ๐ผ๐ป.
- Ensure effective coordination between Production, Maintenance, Quality, Warehouse, Procurement, and supporting functions.๐ฎ. ๐ฃ๐ฅ๐ข๐๐จ๐๐ง๐๐ข๐ก ๐ ๐๐ก๐๐๐๐ ๐๐ก๐ง
- Plan, manage, and control daily production activities in line with business and customer requirements.
- Ensure production targets are achieved while maintaining ๐พ๐๐ฎ๐น๐ถ๐๐, ๐๐ฎ๐ณ๐ฒ๐๐, ๐ฎ๐ป๐ฑ ๐ฐ๐ผ๐๐ ๐๐๐ฎ๐ป๐ฑ๐ฎ๐ฟ๐ฑ๐.
- Monitor production efficiency, ๐ข๐๐, ๐๐ถ๐ฒ๐น๐ฑ, ๐๐ฎ๐๐๐ฒ, ๐ฑ๐ผ๐๐ป๐๐ถ๐บ๐ฒ, and equipment performance.
- Identify production bottlenecks and implement corrective and preventive actions.
- Optimize manpower, machinery, materials, and production capacity.
- Establish effective production reporting and performance monitoring systems.๐ฏ. ๐ ๐๐ฆ๐ง๐๐ฅ๐๐๐ง๐๐ ๐ ๐๐ก๐จ๐๐๐๐ง๐จ๐ฅ๐๐ก๐
- Oversee Masterbatch manufacturing processes including ๐ฟ๐ฎ๐ ๐บ๐ฎ๐๐ฒ๐ฟ๐ถ๐ฎ๐น ๐ต๐ฎ๐ป๐ฑ๐น๐ถ๐ป๐ด, ๐ณ๐ผ๐ฟ๐บ๐๐น๐ฎ๐๐ถ๐ผ๐ป, ๐ฐ๐ผ๐บ๐ฝ๐ผ๐๐ป๐ฑ๐ถ๐ป๐ด, ๐ฒ๐ ๐๐ฟ๐๐๐ถ๐ผ๐ป, ๐ฝ๐ฒ๐น๐น๐ฒ๐๐ถ๐๐ถ๐ป๐ด, ๐ฎ๐ป๐ฑ ๐ฝ๐ฎ๐ฐ๐ธ๐ถ๐ป๐ด.
- Ensure consistent product quality, color accuracy, dispersion, and formulation performance.
- Establish and maintain manufacturing process parameters and operating standards.
- Lead troubleshooting and ๐ฟ๐ผ๐ผ๐-๐ฐ๐ฎ๐๐๐ฒ ๐ฎ๐ป๐ฎ๐น๐๐๐ถ๐ for production and process issues.
- Work closely with R&D and Quality teams on product trials, scale-up, and process optimization.๐ฐ. ๐ค๐จ๐๐๐๐ง๐ฌ ๐ ๐๐ก๐๐๐๐ ๐๐ก๐ง
- Ensure products are manufactured according to approved specifications and quality standards.
- Work closely with Quality to maintain effective process controls and minimize non-conformities.
- Establish quality control checkpoints throughout the manufacturing process.
- Lead root-cause analysis and corrective actions for production and quality deviations.
- Promote a strong ๐พ๐๐ฎ๐น๐ถ๐๐ ๐ฐ๐๐น๐๐๐ฟ๐ฒ across the plant.๐ฑ. ๐ ๐๐๐ก๐ง๐๐ก๐๐ก๐๐ & ๐๐ฆ๐ฆ๐๐ง ๐ ๐๐ก๐๐๐๐ ๐๐ก๐ง
- Ensure maximum equipment availability and reliability.
- Coordinate preventive and predictive maintenance programs.
- Monitor equipment breakdowns, downtime, spare parts requirements, and maintenance costs.
- Ensure proper commissioning, operation, and maintenance of production equipment and utilities.
- Drive initiatives to improve equipment reliability and reduce unplanned downtime.๐ฒ. ๐๐๐๐๐ง๐, ๐ฆ๐๐๐๐ง๐ฌ & ๐๐ก๐ฉ๐๐ฅ๐ข๐ก๐ ๐๐ก๐ง
- Ensure full compliance with applicable ๐๐ฆ๐ ๐ฟ๐ฒ๐พ๐๐ถ๐ฟ๐ฒ๐บ๐ฒ๐ป๐๐, ๐ฟ๐ฒ๐ด๐๐น๐ฎ๐๐ถ๐ผ๐ป๐, ๐ฎ๐ป๐ฑ ๐ฐ๐ผ๐บ๐ฝ๐ฎ๐ป๐ ๐๐๐ฎ๐ป๐ฑ๐ฎ๐ฟ๐ฑ๐.
- Establish and maintain a strong safety culture throughout the plant.
- Ensure implementation of risk assessments, emergency response plans, and safe operating procedures.
- Ensure proper chemical handling, waste management, and environmental compliance.
- Promote HSE awareness and accountability across all levels of the organization.๐ณ. ๐ฃ๐๐ข๐ฃ๐๐ & ๐๐๐๐๐๐ฅ๐ฆ๐๐๐ฃ
- Build and lead a ๐ต๐ถ๐ด๐ต-๐ฝ๐ฒ๐ฟ๐ณ๐ผ๐ฟ๐บ๐ถ๐ป๐ด ๐ฝ๐น๐ฎ๐ป๐ ๐ผ๐ฟ๐ด๐ฎ๐ป๐ถ๐๐ฎ๐๐ถ๐ผ๐ป.
- Define manpower requirements, organizational structure, roles, and responsibilities.
- Recruit, develop, coach, and evaluate plant employees and supervisors.
- Establish clear objectives and KPIs for plant functions.
- Develop technical capabilities and succession plans within the plant team.
- Foster a culture of accountability, discipline, teamwork, and continuous improvement.๐ด. ๐๐ข๐ฆ๐ง & ๐๐๐ก๐๐ก๐๐๐๐ ๐ ๐๐ก๐๐๐๐ ๐๐ก๐ง
- Manage plant operating costs and ensure efficient utilization of resources.
- Monitor production costs, material consumption, energy usage, labor costs, waste, and other operating expenses.
- Identify and implement ๐ฐ๐ผ๐๐-๐ฟ๐ฒ๐ฑ๐๐ฐ๐๐ถ๐ผ๐ป ๐ฎ๐ป๐ฑ ๐ฝ๐ฟ๐ผ๐ฑ๐๐ฐ๐๐ถ๐๐ถ๐๐-๐ถ๐บ๐ฝ๐ฟ๐ผ๐๐ฒ๐บ๐ฒ๐ป๐ initiatives.
- Prepare and manage the plant operating budget in coordination with management and Finance.
- Ensure operational decisions support the companyโs profitability objectives.๐ต. ๐ฆ๐จ๐ฃ๐ฃ๐๐ฌ ๐๐๐๐๐ก & ๐๐ก๐ฉ๐๐ก๐ง๐ข๐ฅ๐ฌ
- Coordinate with Procurement, Warehouse, and Supply Chain to ensure uninterrupted production.
- Ensure availability of raw materials, packaging materials, and production supplies.
- Optimize inventory levels while minimizing shortages, excess stock, and material losses.
- Ensure proper storage and handling of raw materials and finished products.๐ญ๐ฌ. ๐ฃ๐๐ฅ๐๐ข๐ฅ๐ ๐๐ก๐๐ & ๐๐ข๐ก๐ง๐๐ก๐จ๐ข๐จ๐ฆ ๐๐ ๐ฃ๐ฅ๐ข๐ฉ๐๐ ๐๐ก๐ง
- Establish and monitor ๐ฝ๐น๐ฎ๐ป๐ ๐๐ฃ๐๐ ๐ฎ๐ป๐ฑ ๐ฝ๐ฒ๐ฟ๐ณ๐ผ๐ฟ๐บ๐ฎ๐ป๐ฐ๐ฒ ๐ฑ๐ฎ๐๐ต๐ฏ๐ผ๐ฎ๐ฟ๐ฑ๐.
- Analyze operational data and identify opportunities for improvement.
- Implement ๐๐ฒ๐ฎ๐ป ๐ ๐ฎ๐ป๐๐ณ๐ฎ๐ฐ๐๐๐ฟ๐ถ๐ป๐ด, ๐ฑ๐ฆ, ๐๐ฎ๐ถ๐๐ฒ๐ป, ๐ง๐ฃ๐ , or other relevant operational excellence methodologies.
- Lead initiatives to increase productivity, reduce waste, improve quality, and optimize operating costs.
- Present regular plant performance reports and improvement plans to senior management.๐ค๐จ๐๐๐๐๐๐๐๐ง๐๐ข๐ก๐ฆ & ๐๐ซ๐ฃ๐๐ฅ๐๐๐ก๐๐
- Bachelorโs degree in ๐๐ต๐ฒ๐บ๐ถ๐ฐ๐ฎ๐น ๐๐ป๐ด๐ถ๐ป๐ฒ๐ฒ๐ฟ๐ถ๐ป๐ด, ๐๐ป๐ฑ๐๐๐๐ฟ๐ถ๐ฎ๐น ๐๐ป๐ด๐ถ๐ป๐ฒ๐ฒ๐ฟ๐ถ๐ป๐ด, ๐ ๐ฒ๐ฐ๐ต๐ฎ๐ป๐ถ๐ฐ๐ฎ๐น ๐๐ป๐ด๐ถ๐ป๐ฒ๐ฒ๐ฟ๐ถ๐ป๐ด, ๐ฃ๐ฟ๐ผ๐ฑ๐๐ฐ๐๐ถ๐ผ๐ป ๐๐ป๐ด๐ถ๐ป๐ฒ๐ฒ๐ฟ๐ถ๐ป๐ด, or a related technical discipline.
- ๐ญ๐ฌ+ ๐๐ฒ๐ฎ๐ฟ๐ ๐ผ๐ณ ๐ฟ๐ฒ๐น๐ฒ๐๐ฎ๐ป๐ ๐บ๐ฎ๐ป๐๐ณ๐ฎ๐ฐ๐๐๐ฟ๐ถ๐ป๐ด ๐ฒ๐ ๐ฝ๐ฒ๐ฟ๐ถ๐ฒ๐ป๐ฐ๐ฒ, with significant experience in plant or production management.
- Proven experience in ๐ ๐ฎ๐๐๐ฒ๐ฟ๐ฏ๐ฎ๐๐ฐ๐ต, ๐ฃ๐น๐ฎ๐๐๐ถ๐ฐ๐, ๐ฃ๐ผ๐น๐๐บ๐ฒ๐ฟ, ๐๐ผ๐บ๐ฝ๐ผ๐๐ป๐ฑ๐ถ๐ป๐ด, ๐๐ ๐๐ฟ๐๐๐ถ๐ผ๐ป, ๐๐ผ๐น๐ผ๐ฟ ๐๐ผ๐ป๐ฐ๐ฒ๐ป๐๐ฟ๐ฎ๐๐ฒ๐, or a closely related manufacturing environment.
- Previous experience managing a ๐บ๐ฎ๐ป๐๐ณ๐ฎ๐ฐ๐๐๐ฟ๐ถ๐ป๐ด ๐ฝ๐น๐ฎ๐ป๐ or major production operation is highly preferred.
- Experience in ๐ฝ๐น๐ฎ๐ป๐ ๐๐๐ฎ๐ฟ๐-๐๐ฝ, ๐ฐ๐ผ๐บ๐บ๐ถ๐๐๐ถ๐ผ๐ป๐ถ๐ป๐ด, ๐ฟ๐ฎ๐บ๐ฝ-๐๐ฝ, ๐ผ๐ฟ ๐ด๐ฟ๐ฒ๐ฒ๐ป๐ณ๐ถ๐ฒ๐น๐ฑ ๐บ๐ฎ๐ป๐๐ณ๐ฎ๐ฐ๐๐๐ฟ๐ถ๐ป๐ด ๐ผ๐ฝ๐ฒ๐ฟ๐ฎ๐๐ถ๐ผ๐ป๐ is a strong advantage.
- Strong knowledge of ๐ฝ๐ฟ๐ผ๐ฑ๐๐ฐ๐๐ถ๐ผ๐ป ๐ฝ๐น๐ฎ๐ป๐ป๐ถ๐ป๐ด, ๐บ๐ฎ๐ป๐๐ณ๐ฎ๐ฐ๐๐๐ฟ๐ถ๐ป๐ด ๐ฝ๐ฟ๐ผ๐ฐ๐ฒ๐๐๐ฒ๐, ๐บ๐ฎ๐ถ๐ป๐๐ฒ๐ป๐ฎ๐ป๐ฐ๐ฒ, ๐พ๐๐ฎ๐น๐ถ๐๐, ๐๐ฆ๐, ๐ฎ๐ป๐ฑ ๐ฐ๐ผ๐๐ ๐บ๐ฎ๐ป๐ฎ๐ด๐ฒ๐บ๐ฒ๐ป๐.
- Proven experience leading and developing manufacturing teams.
- Strong understanding of manufacturing KPIs, ๐ข๐๐, ๐ฝ๐ฟ๐ผ๐ฑ๐๐ฐ๐๐ถ๐๐ถ๐๐, ๐๐ถ๐ฒ๐น๐ฑ, ๐๐ฎ๐๐๐ฒ, ๐ฎ๐ป๐ฑ ๐ฐ๐ผ๐๐ ๐ฐ๐ผ๐ป๐๐ฟ๐ผ๐น.
- Familiarity with ๐๐ฒ๐ฎ๐ป ๐ ๐ฎ๐ป๐๐ณ๐ฎ๐ฐ๐๐๐ฟ๐ถ๐ป๐ด and continuous improvement methodologies.
- Strong analytical, problem-solving, and decision-making skills.
- Excellent leadership, communication, and stakeholder management skills.
- Good command of ๐๐ป๐ด๐น๐ถ๐๐ต is required.๐๐๐ฌ ๐๐ข๐ ๐ฃ๐๐ง๐๐ก๐๐๐๐ฆ
- ๐ฃ๐น๐ฎ๐ป๐ ๐๐ฒ๐ฎ๐ฑ๐ฒ๐ฟ๐๐ต๐ถ๐ฝ & ๐ข๐ฝ๐ฒ๐ฟ๐ฎ๐๐ถ๐ผ๐ป๐ ๐ ๐ฎ๐ป๐ฎ๐ด๐ฒ๐บ๐ฒ๐ป๐
- ๐ ๐ฎ๐๐๐ฒ๐ฟ๐ฏ๐ฎ๐๐ฐ๐ต / ๐ฃ๐ผ๐น๐๐บ๐ฒ๐ฟ ๐ ๐ฎ๐ป๐๐ณ๐ฎ๐ฐ๐๐๐ฟ๐ถ๐ป๐ด
- ๐ฃ๐ฟ๐ผ๐ฑ๐๐ฐ๐๐ถ๐ผ๐ป & ๐ฃ๐ฟ๐ผ๐ฐ๐ฒ๐๐ ๐ข๐ฝ๐๐ถ๐บ๐ถ๐๐ฎ๐๐ถ๐ผ๐ป
- ๐๐ฟ๐ฒ๐ฒ๐ป๐ณ๐ถ๐ฒ๐น๐ฑ ๐ฃ๐น๐ฎ๐ป๐ ๐ฆ๐๐ฎ๐ฟ๐-๐๐ฝ
- ๐ข๐ฝ๐ฒ๐ฟ๐ฎ๐๐ถ๐ผ๐ป๐ฎ๐น ๐๐ ๐ฐ๐ฒ๐น๐น๐ฒ๐ป๐ฐ๐ฒ
- ๐๐ผ๐๐ & ๐ฃ๐ฟ๐ผ๐ฑ๐๐ฐ๐๐ถ๐๐ถ๐๐ ๐ ๐ฎ๐ป๐ฎ๐ด๐ฒ๐บ๐ฒ๐ป๐
- ๐ค๐๐ฎ๐น๐ถ๐๐ & ๐ฃ๐ฟ๐ผ๐ฐ๐ฒ๐๐ ๐๐ผ๐ป๐๐ฟ๐ผ๐น
- ๐ ๐ฎ๐ถ๐ป๐๐ฒ๐ป๐ฎ๐ป๐ฐ๐ฒ & ๐๐๐๐ฒ๐ ๐ ๐ฎ๐ป๐ฎ๐ด๐ฒ๐บ๐ฒ๐ป๐
- ๐๐ฆ๐ ๐๐ฒ๐ฎ๐ฑ๐ฒ๐ฟ๐๐ต๐ถ๐ฝ
- ๐ง๐ฒ๐ฎ๐บ ๐๐๐ถ๐น๐ฑ๐ถ๐ป๐ด & ๐ฃ๐ฒ๐ผ๐ฝ๐น๐ฒ ๐๐ฒ๐๐ฒ๐น๐ผ๐ฝ๐บ๐ฒ๐ป๐
- ๐๐ผ๐ป๐๐ถ๐ป๐๐ผ๐๐ ๐๐บ๐ฝ๐ฟ๐ผ๐๐ฒ๐บ๐ฒ๐ป๐ & ๐๐ฒ๐ฎ๐ป ๐ ๐ฎ๐ป๐๐ณ๐ฎ๐ฐ๐๐๐ฟ๐ถ๐ป๐ด๐ง๐๐ ๐ข๐ฃ๐ฃ๐ข๐ฅ๐ง๐จ๐ก๐๐ง๐ฌWe are looking for a ๐ต๐ฎ๐ป๐ฑ๐-๐ผ๐ป ๐ฃ๐น๐ฎ๐ป๐ ๐๐ฒ๐ฎ๐ฑ๐ฒ๐ฟ who can take full ownership of the operation, establish the right systems and standards, build a strong team, and transform a newly established facility into a ๐๐ฎ๐ณ๐ฒ, ๐ฒ๐ณ๐ณ๐ถ๐ฐ๐ถ๐ฒ๐ป๐, ๐๐ฐ๐ฎ๐น๐ฎ๐ฏ๐น๐ฒ, ๐ฎ๐ป๐ฑ ๐ต๐ถ๐ด๐ต-๐ฝ๐ฒ๐ฟ๐ณ๐ผ๐ฟ๐บ๐ถ๐ป๐ด ๐ ๐ฎ๐๐๐ฒ๐ฟ๐ฏ๐ฎ๐๐ฐ๐ต ๐ฝ๐น๐ฎ๐ป๐.๐ฉ ๐ง๐ผ ๐ฎ๐ฝ๐ฝ๐น๐: Send your updated CV to ๐ฐ๐ฎ๐ฟ๐ฒ๐ฒ๐ฟ๐@๐ฐ๐ผ๐ป๐๐๐น๐๐ถ๐ณ๐๐ฏ๐ฐ.๐ฐ๐ผ๐บPlease mention โPlant Manager โ Masterbatchโ in the subject line.#Hiring #PlantManager #Masterbatch #Manufacturing #Chemicals #Plastics #Polymer #ProductionManagement #PlantOperations #BeniSuef #EgyptJobs