Blockhead Execution Engineer

Position: Blockhead Execution EngineerDuration: 1-1.5 year contract

Location: Tonawanda, NYShift: 7:30am-3:30/4:00pmTravel: NoneOT: Up to 16 hours of overtime weeklyStart Date: ASAPMust Haves:Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field3+ years of experience supporting engine block, cylinder head, powertrain, or high-volume machining manufacturing operationsHands-on experience with block machining equipment, CNC machining centers, transfer lines, or automated manufacturing systemsKnowledge of engine block manufacturing processes, including machining, tooling, dimensional validation, quality inspections, and production readiness requirementsExperience supporting equipment commissioning, machine validation, runoff testing, and startup activities within a manufacturing environmentExperience with PPAP, capability studies, process validation, machine buyoffs, or production launch activities

Job Description

Insight Global is seeking a Blockhead Execution Engineer in Tonawanda, NY to support the launch and commissioning of engine block machining equipment in a high-volume automotive manufacturing environment. This role will work closely with OEMs, contractors, safety teams, and production personnel to ensure equipment is installed, validated, and ready for production. Responsibilities include supporting machine buyoffs, startup activities, process validation, and production readiness efforts while driving projects to meet key launch milestones. The ideal candidate has experience with engine block machining, powertrain manufacturing, or CNC machining operations and enjoys solving technical challenges in a fast-paced manufacturing environment.

Job Responsibilities

Support commissioning and launch activities for engine block manufacturing equipment and production linesManage machine compliance activities through Red, Yellow, and Green approval stages prior to production startupCoordinate safety reviews and obtain approvals from Safety and Ergonomics teamsReview, maintain, and organize machine documentation to ensure compliance with company standardsPartner with contractors, OEM machine manufacturers, and internal engineering teams to resolve issues and keep projects on scheduleTrack machine readiness and support the progression of equipment through commissioning milestonesFacilitate communication between stakeholders to address safety concerns, compliance requirements, and installation issuesAssist with machine startup activities and validation testing to ensure equipment is production-readySupport PPAP and production readiness processes by gathering, analyzing, and documenting machine performance dataHelp execute machine capability testing, quality validation, and production trial runsWork with OEM suppliers to identify required machine adjustments and ensure performance expectations are metCollect and organize testing data to demonstrate machine capability, throughput, and quality resultsPrepare documentation and presentations for leadership to verify equipment readiness for productionSupport multiple manufacturing lines simultaneously while balancing project timelines and deliverablesIdentify and escalate risks that could impact launch schedules or equipment performanceContinuously improve knowledge of manufacturing processes, commissioning activities, and engine block production systemsCollaborate closely with senior engineers to support production launch activities and overall program successDrive projects forward through proactive problem-solving, stakeholder coordination, and execution of critical launch activitiesDay-to-Day:Coordinate machine approvals with Safety and Ergonomics teamsReview compliance documentation and commissioning checklistsAttend launch meetings and project status reviewsWork directly with OEMs, contractors, and electricians to resolve installation or startup issuesTrack machine readiness and approval status across multiple production linesSupport machine testing, validation, and production trial activitiesCollect and analyze production and quality dataEnsure equipment meets safety, quality, and production requirements before launchMaintain project schedules and drive completion of critical launch milestones