SENIOR MAKING & PACKING TECHNICIAN - TOBACCO
Expensia International · Dubai, UAE
Tailor my CV for this job — freeA. Line Commissioning, Setup & Operational Performance Lead the mechanical installation, alignment, synchronization, and startup of the complete Making (Molins MK8/MAX) and Packing (SASIB 3000, CP1 wrapper, and Carton Overwrapper) production line. Perform daily fine-tuning and mechanical adjustments across both sections to guarantee stable high-speed operation, optimal OEE, and smooth product transfer from rod making to final carton bundling. Monitor and maintain auxiliary plant utilities supporting the production line (compressed air, central vacuum, dust collection, and cooling systems). B. Preventive & Corrective Maintenance Plan and execute daily, weekly, and monthly preventive maintenance programs (lubrication, cam/gear timing, knife and ledger maintenance, garniture and belt replacements, glue system care, and heat-sealing calibration). Deliver rapid, hands-on mechanical and electromechanical troubleshooting during production shifts to minimize unplanned downtime and resolve root-cause equipment faults. Manage the critical wear-and-tear spare parts inventory and coordinate timely replenishment with Plant Management. C. Quality Assurance & Waste Reduction Partner with Quality Control to ensure every finished cigarette stick, soft pack, and carton bundle meets strict physical and visual standards (weight consistency, draw resistance, seam integrity, glue application, and clean BOPP wrapping). Optimize machine settings to minimize raw material scrap (Cut Rag tobacco, filter rods, papers, labels, foils, and BOPP films). D. Team Leadership & Local Operator Training Train, coach, and upskill local machine operators and junior mechanics on safe machine operation, daily routine adjustments, and autonomous first-level maintenance. Enforce strict shop-floor safety (HSE), cleanliness (5S), and operational discipline around all machinery. Proven Dual Expertise (Mandatory): Minimum 8 to 12 years of hands-on mechanical experience in cigarette manufacturing, with demonstrated mastery of both Molins MK8 / MAX making lines and SASIB 3000 / CP1 soft packing lines. Technical Depth: Strong command of mechanical kinematics, cam/gear synchronization, vacuum/pneumatic circuits, precision cutting/gluing assemblies, and basic electrical/PLC troubleshooting. International Track Record: Prior experience commissioning, overhauling, and running production lines in international or emerging-market environments, with strong mentoring skills to build local technical teams. Languages: Working proficiency in English (French is an asset).